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Bottle Wall Thickness Gauge
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Bottle Wall Thickness Gauge

Background :

Uniform distribution of material across the walls of a plastic bottle is a key to achieving the best Top Load bearing capability. In order to check for the uniformity, usually people will cut the bottle open and then use standard micrometers.

Unfortunate the cutting process is both time consuming and poses a threat to the operator. The risk is much higher for glass bottles or jars.

The better method is to use a Wall Thickness Measurement device which does a non-destructive measurement of the wall thickness. This is a quick and safe method.

Applicable to : Generally Plastic or Glass Bottles and Jars. But can be used for other types of packages also.

Technology

Test Method :

There are 2 types of equipment :

  1. Magnetic Thickness Gauges which need a small steel ball to be placed inside the bottle and the probe outside. The ball gets attracted to the magnetic probe and uses the hall-effect principle to measure the distance between the ball and the probe. This is the most versatile equipment and doesnot need re-calibration for different substrates. The only limitation is that it cannot measure thickness of ferrous material.
  2. Ultrasonic Thickness Gauges which measures from outside only. The ultrasonic trans-receiver sends sound waves through the wall of the bottle and measures the time required for it to bounce back. Based on the known sound velocity of material, it can calculate the thickness. The limitation is that for every different material you wish to test, the unit’s calibration setting (a simple menu based setting) needs to be changed. The good point however is that these devices are considerably cheaper than magnetic thickness gauges.

Magnetic Gauge

Magnetic Bottle Thickness Gauge

Digital Model with NON-DESTRUCTIVE testing.

Great for HDPE / PVC / Glass bottles.

Measurement Principle : Hall Effect Sensor.

Special Feature : No need to re-calibrate while switching between 2 different material types.

 

Model MBT-300 (with 1 micron / 0.001mm resolution)

Make : Canneed – HongKong.

 

Measurement Range : 0.01 – 6.35 mm

Warranty :

  • Gauge :            12 Months.
  • Probe :             6 Months.

 

Kit Includes:

  • MBT-300-M Mainframe
  • MBT-T Standard probe
  • MBT-H Probe Stand
  • MBT-300-L Probe cable
  • MBT-CAL Stainless steel and calibration assembly (applicable for the sample thickness of 0-6.35mm)
  • Software  (Not 21-CFR-Part-11 compliant)
  • Operation manual
  • Video Guide

IQOQ Documentation Set available for Pharmaceutical companies.

 

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More Details :

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The Canneed “MBT-300 Hall Effect Thickness Gauge (Magnetic Bottle Thickness Gauge” is a refined portable bottle thickness gauge. It can measure the thickness of nonmagnetic material, such as plastic, glass, synthetics, aluminum and titanium, etc. The measurement accuracy is undistorted by the samples’ shapes.

MBT-300 is based on the theory of Hall Effect. For test, place the steel ball on one side of the sample and the probe on the other side. The Hall Effect sensor on the probe measures the distance from the probe tip to the steel ball. The device will display the real thickness readings.

Attributes:
●Adopt non-destructive test method. With quick measurement for spot thickness on area where accurate measurement of corners, small radii, or complex shapes are required
●Display the real thickness readings and automatically capture the minimum thickness
●A standard instrument in plastic packaging industry
●Rapid measurement, up to 16 times per second
●Accuracy: +/-1%
●It stores 95,000 thickness readings as the internal data record.

Technical Data:
Diameter of Steel Ball          Thickness Range (Standard Probe)       Calibration Graduation (Accuracy)
1/16″(1.59mm)                .0001-.0900″(.001-2.590mm)           +/-3%*
1/8″(3.18mm)                 .0001-.0900″(.001-4.570mm)           +/-2%*
3/16″(4.76mm)                .0001-.0900″(.001-6.350mm)           +/-1%*
The accuracy depends on the thickness range. Please refer to the manual for detailed specifications.
Scanning Speed: up to 16 times (Optional)
Minimum Mode: rapid search and minimum thickness display
Resolution: 0.01 mm or 0.001 mm (0.001″ or 0.0001″)
Display: with contrast adjustable LCD display screen. It can display the real reading, minimum reading, alarm status and data document information
Data Recorder: It stores, adjusts, eliminates and transfers 95,000 thickness readings and documents which are with 16 characters of letter and numeric ID
Data Output: with RS-232 port
Field Report: Minimum value, maximum value, SD, average value, intermediate value and document comparison
Calibration: Two-point standard calibration, or multi-calibration with eight reference points
Difference Value Mode: Display the difference between the actual thickness and the pre-set reference thickness
Alarm Mode: Programmable, vocal and indication-visible high and low alarm setting points
Power: 100/120/220/240 VAC, 48-62 Hz
Battery: Rechargeable Nickel-Cadmium battery. According to the use status of background light, it can last for 8-16 hours. The charging time is 2 hours.
Metric/Imperial Unit: Inch and mm for option
Language: English
Working Temperature: 0-+50℃
Dimension: 9.375*5.45*1.5″(238*138*38mm)
N.W.: 2.1 Pound/5.3 kg

Standard Configuration:
MBT-300 Hall Effect Thickness Gauge includes:
●Standard probe
●Probe stand
●Probe cable
●User manual
●Pocket reference card
●Nickel-made rechargeable battery
●External power supply and charger
●Steel ball and calibration set, including
Steel ball (with diameters of 1/16″, 1/8″, 3/16″)
Calibration block: 0.010″/0.25 mm, 0.04″/1 mm, 0.160″/4 mm (If the pre-test measurement is over 0.160″/4 mm, there are accessories for option.)

Ultrasonic Gauge

Bottle Wall Thickness Gauge

Digital Model with NON-DESTRUCTIVE testing.

Great for HDPE / PVC / Glass bottles

Measurement Principle : Ultrasonic

 

Model: WTG-1D (DU-PX7)  (with 1 micron / 0.001mm resolution)

Country of Origin :     U.S.A.

Measurement Range : 0.25 – 10 mm

Warranty :

  • Gauge :            24 Months.
  • Probe :             3 Months.

 

Supplied as a compete kit:

– Ultrasonic Gauge with 1 Sensor / Probe

– Plastic Storage Case

– Small bottle of coupling fluid / gel

– Operating Manual (Text)

– Operating Manual (Video Demo)

– Small bottle of coupling fluid / gel

 

IQOQ Documentation Set available for Pharmaceutical companies.

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